We will create a new era of nano calcium carbonate "intelligent" manufacturing by creating smart factories with intelligent manufacturing + Internet + green manufacturing. In the early stage of the intelligent project, the private cloud information center is the core, and all subsystems, external application software and intelligent devices are connected to the cloud information center, breaking the information island and data interconnection. At the same time, relying on the continuous improvement and interactive innovation of technology, business process, organizational structure and data, the intelligent manufacturing platform is used to build and continuously improve the management and control ability of resources and factors in production, operation and other aspects, and finally form sustainable competitive advantages such as cost leadership, regional market control advantage, quality leadership advantage and customer service advantage. Gradually build the company's production and operation integration and efficient control capabilities of intelligent manufacturing and intelligent management goals.

In the design process, the industry's advanced technology and technology are fully used in the production process and equipment process of the project. After the completion of the project, the company will rely on big data and cloud computing technology to realize the lean and flexible production operation and service process from the aspects of material nature, equipment performance, process control, production scheduling and system construction. At the same time, fully implement the concept of green development, actively explore new ways, new measures and new mechanisms for the development of the company under the new model, and strive to build the company into a new high-tech modern enterprise.

The digital and intelligent construction contents of the factory include: IT infrastructure, whole-plant logistics system, energy management system, production management system, equipment management system, safety and environmental protection management system, Internet sales system, digital twin and visualization system, etc., reserve relevant interfaces and complete all related supporting projects of the project. 

1. IT infrastructure, including network systems, modular computer rooms, data centers, video surveillance systems, centralized control centers, etc. 

1) Network system The factory establishes a management network and a production network (control system network), which are isolated by firewalls and aggregated in the data center. The main level of the management network adopts the dual-network mode, and two high-performance gigabit switches are configured as the core switches. The office area, production area, logistics area and other regional network access are connected to two core switches through gigabit links. 

1）Modular machine room The data center machine room adopts the modular machine room construction method to build a green and energy-saving data center for users. The construction includes the following systems:

(1) machine room decoration system; 

(2) Power distribution system (including power); 

(3) UPS system; 

(4) Air conditioning system; 

(5) KVM system; 

(6) Integrated cabling and cabinet system in the machine room; 

(7) Other 

2) Data centers

The data center will establish a set of hardware and software integrated hyper-converged infrastructure platform, the basic hardware part of which is composed of hyper-converged server nodes. The converged infrastructure platform uses hyper-converged technologies to provide high-speed, reliable, and secure storage and computing services based on distributed processing, virtualization, and clustering technologies.

2）Video surveillance system The whole factory video cameras are distributed in the production area, product storage and shipping area, factory road, central control building, entrance and exit guard and other areas, to create an integrated video surveillance platform, the video in these areas to achieve centralized unified storage, unified control, and then unified cast into the central control screen. 

3) Centralized control center

It mainly includes large screen, operation desk, control system, etc., which is the center of the entire operation management. Content: Production configuration screen, production monitoring, production index data, sales data, unattended metering, energy consumption status.

1.The whole factory logistics system includes merchant management platform (including merchant management, order management, car delivery management), access control system, unattended weighscale weighing system, automatic loading system (integrated with robot bagging and stacking system to achieve automatic counting), factory scanning code automatic printing system, etc. To achieve sales and shipping, material procurement into the factory control, efficient collaboration, fine precision, flexible intelligence. 

2.The energy management system mainly includes three parts: energy data collection, operation status centralized monitoring and basic energy management. 

1、Establish an energy monitoring and management platform, collect, transmit and control the data of electricity, water and other related energy media online through the network, provide effective data analysis and prediction technical means for centralized energy management, and guide the rational allocation and utilization of energy. To improve the overall resource utilization efficiency, reduce consumption, improve the intelligent level of production, manufacturing and management, and ultimately achieve the purpose of improving the overall energy utilization efficiency and reducing consumption.

4.The production management system mainly includes: production planning management, scheduling management, production performance management, quality management, production statistical analysis, warehouse management and other functions. Receive the annual production plan issued by the company, formulate the monthly, weekly and daily production plan and workshop operation plan, and track and schedule the actual performance of raw material demand, semi-finished product and finished product output, product quality inspection, consumption and equipment operation according to the production plan and product number, so as to achieve optimal management of the production process. Improve product quality and reduce material consumption. 

5. Equipment management system

It mainly includes basic data management, equipment file management, standard management, spot inspection management, fixed repair management, lubrication management, equipment fault management, report management, data interface and so on. The equipment management system runs through the whole life cycle of equipment design, manufacturing, installation, equipment operation, inspection and maintenance, update, transformation and scrap, focusing on the health and reliability of equipment, ensuring the maximum use of equipment capacity on the basis of safety, to improve maintenance efficiency, reduce maintenance costs, extend the service life of equipment, and ensure that equipment is always in a controlled state. Ensure reliable operation and essential safety of equipment.

2.The whole factory logistics system

3.Safety and environmental protection management system to safety risk control, emergency management, accident management as the main line, safety production standardization as the core, based on HSE management system, combined with actual business, the major management elements of institutionalized, electronic and process management. 

4.The Internet sales system mainly includes sales management and spare parts procurement management, mainly including: 

(1) Customer/supplier management: customer/supplier information, customer/supplier credit, sales representative management; 

(2) Order management: order management, order review, order consolidation, order statistics; 

(3) Financial management: receivables/payables management, account amount, settlement management, invoice management; 

(4) Price management: customer price, regular quotation; 

(5) Reminder management: regular reminder, task reminder; 

(6) Statistical query: accounts query, delivery/receipt query, customer account query; 

(7) Micro-website: customers can place orders by themselves, settle accounts by themselves, and check the execution of orders by themselves; 

(8) Interface system: Interface with financial system, logistics system and other systems. 

2、Digital twin and visualization system to establish a digital model of the whole plant and key equipment, integrated production, energy, equipment, logistics, safety and environmental protection data, through the digital twin model and the actual factory equipment and links of the visual display, so that factory managers and workers can intuitively understand the current production status, and make corresponding optimization decisions.

Implementation benefit

Direct benefits Through the construction of digitalization and smart factories, the comprehensive control of nano-calcium carbonate production process data will be achieved, which will greatly improve the control capabilities of safety production, energy, equipment, logistics and so on, and improve the production and operation level of enterprises. (1) Effectively improve the production optimization, safety and environmental protection level of the enterprise, labor productivity increased by more than 10%, and promoted the quality and efficiency of the enterprise; (2) To achieve comprehensive visual management, make production management more transparent and data, and enhance the degree of fine control of production; (3) Improve the reliability of equipment, ensure long cycle operation, avoid safety and environmental accidents, avoid unplanned shutdown affecting production, and reduce equipment maintenance costs by more than 5%; (4) Through the fine management of the energy system and optimized operation, optimized scheduling, can effectively reduce energy consumption, effectively improve the comprehensive utilization efficiency of public media, can comprehensively reduce the production cost of enterprises by more than 3%; (5) The whole factory logistics system to achieve full control, efficient collaboration, fine precision, flexible intelligence, improve the logistics speed and accuracy of more than 5%; 

Indirect benefit digitization and the construction of smart factories are conducive to improving the accuracy, immediacy and rapidity of information acquisition by enterprises, helping enterprises to improve the control level, marketing level and service level, and helping enterprises to standardize management and brand building. It will greatly improve the management and control capabilities of safety, environmental protection, energy and equipment, realize the refinement of business and management, improve the emergency response capability of enterprises through early warning, alarm push function and data decision analysis function, reduce the loss of enterprises, comprehensively improve the management level and economic benefits of enterprises, enhance the core competitiveness of enterprises, increase new customer groups and new business areas. Increase revenue growth. Production safety greatly improves personnel safety, process safety, data security, and network security, which plays a decisive role in creating intrinsically safe enterprises, improving occupational safety and health environment, and easing employment. At the same time, the operating environment is improved to attract talents. Environmental protection, through comprehensive monitoring to achieve a full range of environmental protection digital monitoring, for the construction of green smart enterprises, to help the "double carbon" goal laid the foundation. Through the implementation of digitalization and smart factory, the working environment of employees can be improved, work efficiency can be improved, collaborative efficiency and professional management efficiency can be improved, and compound talents can be cultivated and enterprise competitiveness can be enhanced. 

Indirect benefit digitization and the construction of smart factories are conducive to improving the accuracy, immediacy and rapidity of information acquisition by enterprises, helping enterprises to improve the control level, marketing level and service level, and helping enterprises to standardize management and brand building. It will greatly improve the management and control capabilities of safety, environmental protection, energy and equipment, realize the refinement of business and management, improve the emergency response capability of enterprises through early warning, alarm push function and data decision analysis function, reduce the loss of enterprises, comprehensively improve the management level and economic benefits of enterprises, enhance the core competitiveness of enterprises, increase new customer groups and new business areas. Increase revenue growth. Production safety greatly improves personnel safety, process safety, data security, and network security, which plays a decisive role in creating intrinsically safe enterprises, improving occupational safety and health environment, and easing employment. At the same time, the operating environment is improved to attract talents. Environmental protection, through comprehensive monitoring to achieve a full range of environmental protection digital monitoring, for the construction of green smart enterprises, to help the "double carbon" goal laid the foundation. Through the implementation of digitalization and smart factory, the working environment of employees can be improved, work efficiency can be improved, collaborative efficiency and professional management efficiency can be improved, and compound talents can be cultivated and enterprise competitiveness can be enhanced.